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I have made a number of these pin oak leaf puzzles from one 13 x 19 print. I wanted to make one puzzle as wide as possible, which would be the 19″ width for me. To do that, I needed three prints to make it work. I used two 13 x 19 prints with one 8.5 x 11 print for the tip of the leaf.
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Here they are laid end to end on the work bench.
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This will be the first merge that I make. Notice the alignment marks printed with the image. These are so I can stack these on top of each other and have them perfectly aligned.
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The first step is to take a smaller piece of the middle print to make it easier to handle on the saw.
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I did not realize it initially, but this very first cut had a bad blade that had a bent tooth or something. It made this cut a little wonky, as can be seen when compared to neighboring cuts later. It just stands out a little more and is a slight visual discrepancy on the puzzle.
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So, now that I have a smaller piece to work with, it is time to cut out pieces so I can use the alignment marks to prepare for stack cutting.
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Next is to stack this piece on top of the other one, and align the marks and then glue the two together.
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Now, you make a double stack cut on both panels at once so you can join them together and not see they were two different panels.
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Next, you do the same thing on the bottom of the leaf.
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And there you have one big leaf puzzle!
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Next, cut away the white waste. Check out all the debris on the floor.
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Now you are left with one big puzzle from three prints!
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I decided I wanted some dropouts in the leaf. I picked some other leaves from the yard: a different pin oak, red oak, birch, lilac, currant, tulip tree, two different maple trees, and a grape leaf.
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Many hours of cutting later,
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So, there you have it. Three prints merged into one large puzzle. It is 27 1/4″ long and 18.3″ wide. It has 291 pieces.
If it has not sold, it is listed on Etsy: Large Pin Oak Leaf Puzzle 27 1/4 X 18 1/4 – Etsy
Happy puzzling!
Bob