Eggplant puzzle

Almost everyone groans when they hear about the zucchini planted in the garden.  Those things produce incredible amounts of produce.  But did you know that eggplant is almost in the same category?  We had one plant in our garden this year, and it was really impressive the amount of fruits produced.  One day, I was looking at a pile of the things, and inspiration hit me!  A puzzle!

I started by just looking at one fruit.

One fruit

 

That was kind of boring.  But then, I arranged five of them in a pattern, and it looked like a flower.

Uncut

 

I took a picture and then started getting ready to print it out.  I realized that this might be a good opportunity to finally practice a double stack cut so that some of the pieces could be interchangeable and perhaps make the puzzle more challenging.  I did not get a picture while cutting, but I was able to stack two of the fruits together and cut out some pieces from both at the same time.  It is not a perfect trick, as the color variations are a dead give away.  However, it has since been assembled three different times by three different people, and all three of us put pieces in the wrong place!  If you look closely at the last couple of pictures in the sequence below, you can see that a couple of pieces are in place that the color just is not right.

Here are some pictures of one of the assemblies.  The colors are a little off.  I am still working on perfecting my photography. (To see a larger picture, click on the thumbnail.)

Ready to assemble

Ready to assemble

 

In progress

In progress

 

In progress

In progress

 

In progress

In progress

 

Almost done

Almost done

 

Done!

Done!

 

It may be hard to see in the pictures, but there are some drop outs where the fruits come together at the stems.  And you have hopefully picked up on the fact that this is not a square or rectangular puzzle.  There is not a single straight line anywhere.  The puzzle was cutout along the edge of the fruits.

Here is a close up of one of the stack cuts.  Two different fruits, but you can see that a portion of them is cut the same.

First set of stack cuts

First set of stack cuts

First set assembled wrong

First set assembled wrong

 

So there you have it.  An eggplant flower puzzle.

Post Script 2 weeks later.

I took the puzzle to work for my co-workers to mess with.  They assembled it on the break room table, but initially could not get all the pieces in!  So, my first official trick puzzle.

Pieces will not fit!

Pieces will not fit!

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Welcome to Five Frogs Woodworking

Welcome!!  This a website I have developed to increase my exposure to people interested in hand crafted jigsaw puzzles.  The website has actually been in existence since 2012, but has been pretty static since then.  I would make a small change here and there, but nothing really interesting.  My hosting service provided a basic drag and drop website builder, but it had a limit of 5 or 6 pages, and it was not very dynamic to work with.  As a puzzle builder, I would like to showcase the puzzles I have cut with pictures and explanations, and this drag and drop option was not flexible enough for my vision.

Now, however, I have rebuilt it based on WordPress and plan to keep it updated.  The biggest addition will be this blog page.  The other major addition will be an increased gallery of photographs of completed puzzles.  That will take some time to develop, so stay tuned!

What am I going to blog about?  There will be a couple of categories of posts.  One category will be current happenings in the shop.  Pictures of the current puzzle being cut, new images I find that might become future puzzles, that sort of thing.

The other category will cover the technical difficulties I have encountered in my journey.  It would seem that this is a simple process.  Glue a picture to a board and move the wood around the blade.  Pretty easy, right?!?  It quickly became apparent that there was much more involved to make a quality product.

My first puzzle images were attached to whatever inexpensive wood I could find using a cheap generic brand of spray glue in a can.  I soon discovered that you sometimes get what you pay for, and moved up to 3M brand.  Although a marked improvement, that still did not meet my long term needs.  Then, of course, there is a discussion of the wood options available and surface preparation of the wood.

Another example revolves around the brand of ink jet printer paper.  My early puzzles were made from calendars and posters. When I started printing my own images, I discovered that all printer paper is not the same.  Some brands of paper are actually prone to delaminating when subjected to the radical cuts of a jigsaw puzzle.  It is very frustrating to spend hours cutting a puzzle just to have problems with the printer paper coming apart!  Then, when I moved up in printers, I discovered the hard way that not all ink jet inks work on all printer papers.

The list goes on and on.  These are just a few examples of the topics I plan to address.  Some of these issues I have overcome through hours of research on-line and in the library, some have been resolved through experimentation (think 15 small simple puzzles each cut with a different style of saw blade and attached with different glues), some I have had some help with from other puzzle cutters.

I encourage you to check back periodically.  I hope you enjoy it!

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